Manufacturing ERP · Specialized Manufacturing
ERP for Plastics & Polymers
Plastics production turns resin batches into parts through machines and molds that must keep cycling. ERPKaro tracks resin lots, machine schedules, regrind, and batch QC on one system built for the shop floor.
01
- Resin and masterbatch lots tracked to products
02
- Machine and mold schedules visible per shift
03
- Regrind usage controlled and recorded
04
- Batch QC from MFI to dimensional checks
What slows plastics & polymers operations down
01
Resin lots vanish into the hopper
Which resin lot fed which production run is unrecorded, so customer quality queries dead-end.
How ERPKaro handles it
Production orders consume resin and masterbatch lots explicitly, keeping product-to-lot traceability intact.
02
Machine schedules live on whiteboards
Mold changes and machine allocation are re-planned verbally each shift, hiding capacity and delaying orders.
How ERPKaro handles it
Production orders schedule against machines and molds, making load and changeovers visible per shift.
03
Regrind ratios drift unchecked
Regrind usage varies by operator habit, risking customer specs without anyone noticing.
How ERPKaro handles it
Regrind issues are booked like any material, so usage per run is recorded and reviewable.
04
Quality checks happen but leave no trail
MFI, weight, and dimensional checks are done and forgotten; complaints cannot be matched to data.
How ERPKaro handles it
QC checklists record results per batch, so quality history is retrievable per product and run.
How plastics teams run ERPKaro
- Item Management. Resins, masterbatches, and finished parts with lot batches
- Production Order Management. Runs scheduled against machines and molds
- Quality Control (QC). MFI, weight, and dimensional checks per batch
- Inbound Load Management. Resin receipts with vendor COAs attached
- Handling Units Management. Cartons and gaylords tracked to dispatch
- Document Management. Invoices, challans, and e-Way Bills per dispatch
Built for Indian compliance
GST e-invoicing & e-Way Bill
Dispatch documents generated in the workflow
Vendor COA records
Resin certificates stored against inbound lots
Food-contact/BIS records
Batch QC retrievable where grades demand it
Frequently asked questions
Can ERPKaro trace finished parts to resin lots?
Yes. Production runs consume resin and masterbatch lots explicitly, so traceability holds in both directions.
Does it schedule machines and molds?
Yes. Production orders allocate machines and molds, making capacity and changeovers visible per shift.
How is regrind handled?
Regrind is a material like any other: issues are booked per run, so ratios are recorded and reviewable.
Can it serve both molders and converters?
Yes. Injection, blow, extrusion, and conversion operations use the same lot, scheduling, and QC workflows.
Does it support job work for OEM customers?
Yes. Customer-supplied material is tracked separately and consumed against the jobs it was provided for.
More specialized manufacturing manufacturing
See your plastics operation on ERPKaro
Walk through your workflows with our team, or start a 7-day free trial and explore at your own pace.